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Batteries designed for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate will state the correct amp-hour capacity, lift truck voltage, and least battery weight. The forklift Operating Manual would likewise have the right battery information meant for the lift truck.
There are 2 general kinds of electric forklift batteries: Flooded or Sealed. A sealed battery is also referred to as "maintenance free" or VRLA and does not need the addition of water. Sealed batteries on the other hand make use of a chemical reaction in order to maintain proper fluid level all through the life of the battery. A flooded battery requires water to be added frequently to be able to guarantee the correct electrolyte level in the battery.
Most lift trucks can accommodate many different sizes of battery. Whenever choosing the battery, it must be chosen to fit inside the dimensions of the battery compartment. Nearly all battery companies can offer a battery list of correct sizes which are recommended for your specific forklift.
With an electric forklift, the battery is utilized as the truck counterweight and the lift truck capacity is dependent on the battery being a specific minimum weight. Follow the information specified on the forklift nameplate in order to ensure you are utilizing a battery which meets minimum weight specified.
Battery chargers need to be correctly matched to the specific battery which is being charged. It is vital to be able to guarantee the charger has sufficient amp-hour capacity so as to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity has to be with ten percent of the amp-hour capacity of the battery in order to ensure the most efficient charging. Previous to starting the charging cycle, be certain the battery is first connected to the charger. Always verify the battery information like for instance the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always make sure when charging a battery that the correct type of charger is being utilized. Most newer charging devices can be used so as to safely charge all types of batteries and will be labeled to accept all batteries. Using an older charger, for instance in order to charge just flooded batteries can be hazardous if utilized for sealed batteries and damage to both battery and charger will take place. It is a good habit to first consult the instruction plate on the charger to be able to be certain it can accept the kind of battery you would like to charge.
For flooded batteries, it is essential to only add the needed requirements of water after the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery when it is being charged.
Guidelines meant for improving the battery's life comprise: keep up the fluid levels for flooded batteries and keep all types of batteries spotless. One more rule to follow is after charging the battery to full capacity; let it to rest for around an 8 hour period before using. Utilize an "equalizing" charge every 5th charge to keep all the cells maintained at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity prior to recharging.
Electric lift trucks can be outfitted along with a vast variety of equipments that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to be able to inform when the battery has been discharged to a present level. There are more simple gas gauge meters offered also. Using such monitoring gadgets will help avoid truck and battery damage from severely discharging the battery through use.